Precision Progressive Die Tooling: High-Speed Metal Stamping Integration

We utilize a proprietary Tooling Life-cycle Management system. This includes Keyence in-die sensors for misfeed detection, scheduled ultrasonic cleaning, and stocked carbide spare parts to ensure uninterrupted production and eliminate maintenance costs for in-house runs.

Our engineering team conducts Early Supplier Involvement and Finite Element Analysis to refine the strip layout. This approach accurately predicts spring-back and typically reduces scrap rates, achieving 10% to 20% savings on raw material costs.

By utilizing high-end Sodick Wire EDM and Moore Jig Grinders in our tool room, we maintain machining accuracy of ±0.003 mm and consistent stamping tolerances as tight as ±0.005 mm for critical components.

Yes. We offer seamless hybrid manufacturing to reduce logistical costs. We design the progressive die and plastic mold in a unified CAD environment, feeding stamped terminals directly into vertical or reel-to-reel injection molding lines.

We provide scalable solutions ranging from low-volume stage tooling for New Product Introduction to Class-A progressive dies capable of running at 1000 Strokes Per Minute for requirements exceeding 100 million parts annually.

We process a wide spectrum of materials, from standard Beryllium Copper and Stainless Steel to high-tensile alloys like Titanium, Inconel, and Hastelloy, utilizing advanced CAE simulation to effectively compensate for severe material spring-back.

Our facility operates strictly under IATF 16949 and ISO 9001 certifications. We enforce Statistical Process Control to maintain a Cpk > 1.33, supported by comprehensive metrology including Hexagon CMM and Keyence optical inspection.

To eliminate secondary handling costs, we integrate in-die tapping, in-die riveting, and contact insertion directly within the progressive die sequence. We also manage post-stamping ultrasonic cleaning, plating, and EIA-481 compliant tape and reel packaging.