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High-Performance Metal Alloys & Stamping Materials

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IATF 16949:2016 Certified

100% Batch Traceability

Optimized Scrap Reduction

0.05mm-3.0mm Thickness Range

PRODUCT SHOWCASE

Flawless stamping performance begins with precise raw material selection. The mechanical and electrical characteristics of strip metal—including electrical conductivity, tensile strength, yield strength, and springback behavior—directly determine component durability, contact reliability, and total unit cost. Choosing the optimal alloy mitigates die wear during high-speed stamping while ensuring thermal and structural integrity in critical end-use environments. Kravzik engineers leverage deep material expertise to process copper-based alloys, stainless steels, and engineered metals into high-precision terminals, busbars, lead frames, EMI shielding components, and brackets with tight tolerances down to ±0.005mm.

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Phosphor Bronze Stamping

Copper Metal Stamping

Stainless Steel

Brass Metal Stamping

Aluminum Alloy

Zero-Defect Quality Control for Precision Stamping Materials

We safeguard the critical pitch tolerances, coplanarity, and complex geometries of your high-speed custom metal stamped parts. Operating under a certified IATF 16949 quality management system, we combine real-time in-die sensor monitoring with inline camera vision inspection to guarantee manufacturing tolerances down to ±0.005mm. Every batch of stamped metal components is rigorously verified in our advanced metrology lab using ±0.001mm Zeiss CMM precision, ensuring zero-defect quality before reaching your production line.

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OPERATIONAL SYNERGY

Comprehensive Stamping Materials & Specialized Metal Alloys

Selecting the optimal raw alloy is fundamental to achieving structural longevity, corrosion resistance, and electrical efficiency in custom metal stamping. We process a vast inventory of ferrous, non-ferrous, and superalloy strip metals tailored to exacting engineering specifications. Backed by our advanced DFM evaluation and strict quality control, every raw material batch is optimized for high-speed progressive die stamping, ensuring zero defects and minimized scrap across automotive, electronics, and industrial sectors.

Copper Part Stamping
Copper offers unmatched electrical conductivity and thermal dissipation, making it essential for high-power electrical distribution and energy storage. High-speed progressive tooling handles pure copper strips to form complex geometric features while mitigating work hardening and springback.

Primary Alloy Grades: C11000 (ETP), C10200 (OFHC), C12200

Stamping Capability: High ductility enabling deep drawing and severe bending down to 0.05mm strip thickness.

Typical Applications: High-current busbars, power distribution units, EV battery interconnects, and heavy-duty terminals.
Beryllium Copper Part Stamping
Beryllium copper alloys combine high mechanical strength, exceptional fatigue resistance, and superior electrical conductivity. They excel in demanding spring-contact applications requiring tight dimensional retention under continuous cyclic stress and thermal load.

Primary Alloy Grades: C17200 (Alloy 25), C17510, C17410

Stamping Capability: Excellent cold formability prior to age hardening, achieving mechanical strength up to 1400 MPa.

Typical Applications: Precision micro-switch springs, high-reliability connectors, automotive sensor contacts, and aerospace relay terminals.
Phosphor Bronze Part Stamping
Phosphor bronze provides an ideal balance of spring properties, wear resistance, and high fatigue endurance. Its tin and phosphorus composition creates superior friction resistance and solderability for high-density electronic interconnections.

Primary Alloy Grades: C51000, C51900, C52100

Stamping Capability: High elastic modulus and yield strength ensuring zero relaxation during high-cycle insertion and withdrawal.

Typical Applications: Spring clips, lead frames, press-fit pins, and miniature circuit board connectors.
Brass Part Stamping
Brass delivers balanced tensile strength, corrosion resistance, and excellent formability at a cost-effective price point. Its self-lubricating properties extend die life during complex high-volume blanking and forming cycles.

Primary Alloy Grades: C26000 (70/30 Cartridge Brass), C26800, C27200

Stamping Capability: High malleability allowing tight-radius bends and intricate geometries with minimal springback.

Typical Applications: Grounding hardware, brackets, electrical fittings, and precision components for medical devices.
Stainless Steel Part Stamping
Stainless steel alloys provide exceptional mechanical strength, heat endurance, and chemical corrosion resistance. High-tonnage progressive presses stamp complex stainless components while controlling work-hardening and springback through custom die design.

Primary Alloy Grades: SUS304, SUS316L, SUS301 (Full Hard), SUS430

Stamping Capability: Yield strength up to 1300 MPa processed with specialized tool coatings for extended die life.

Typical Applications: High-temperature exhaust clamps, EMI shielding enclosures, battery housing covers, and structural spring clips.
Aluminum Part Stamping
Aluminum alloys offer lightweight structural efficiency, high thermal conductivity, and natural corrosion resistance. Precision stamping produces high-strength structural parts and thermal management components for weight-critical vehicle and electronics platforms.

Primary Alloy Grades: AL1100, AL3003, AL5052, AL6061-T6

Stamping Capability: Exceptional strength-to-weight ratio processing thin sheets down to 0.10mm without material tearing.

Typical Applications: Heat dissipation shields, battery module housings, lightweight brackets, and automotive structural covers.
Carbon Steel Part Stamping
Carbon steel provides high tensile strength and structural rigidity for heavy-duty structural applications. Cold-rolled steel sheets allow clean edge blanking, shallow drawing, and accurate dimensional consistency in high-volume production.

Primary Alloy Grades: SPCC, SPHC, 1008, 1010, 1050 High Carbon Steel

Stamping Capability: Cost-efficient formability with uniform grain structure suitable for secondary heat treatment and surface plating.

Typical Applications: Heavy structural brackets, automotive seat frame hardware, power tool housings, and mounting plates.
Galvanized Steel Part Stamping
Galvanized steel features a protective zinc coating that delivers long-term atmospheric corrosion protection. Stamping dies are engineered to prevent zinc coating flaking or galling along sheared edges during blanking and forming.

Primary Alloy Grades: SECC (Electro-Galvanized), SGCC (Hot-Dip Galvanized)

Stamping Capability: Pre-coated surface protection eliminating secondary plating costs while maintaining salt spray resistance over 72 hours.

Typical Applications: Outdoor electrical enclosures, HVAC structural supports, appliance chassis components, and automotive body sub-assemblies.
Steel & High-Strength Steel Part Stamping
High-Strength Low-Alloy (HSLA) steels deliver extreme yield strength for crash-critical and high-load automotive applications. Advanced press technology manages springback variations to maintain tight dimensional tolerances across variable material batches.

Primary Alloy Grades: HSLA Grade 50/70/80, DP590, DP780 Dual-Phase Steel

Stamping Capability: Yield strength exceeding 780 MPa with optimized tool geometry to eliminate micro-cracking during edge flanging.

Typical Applications: Automotive chassis reinforcements, seat rail mechanisms, safety belt brackets, and structural cross-members.
Titanium Part Stamping
Titanium alloys feature an ultra-high strength-to-weight ratio combined with total immunity to salt water and chemical corrosion. Specialized cold and warm stamping methods form intricate geometries while managing high yield-to-tensile ratios.

Primary Alloy Grades: Grade 1, Grade 2 (Commercially Pure), Grade 5 (Ti-6Al-4V)

Stamping Capability: Extreme strength-to-weight ratio operated under controlled press speeds to prevent springback and galling.

Typical Applications: Lightweight aerospace structural clips, chemical processing hardware, medical implant components, and marine fasteners.
Inconel Part Stamping
Inconel nickel-chromium superalloys maintain structural integrity and oxidation resistance under extreme pressure and operating temperatures up to 1000°C. Heavy-duty press tooling stamps robust components for harsh thermal environments.

Primary Alloy Grades: Inconel 600, Inconel 625, Inconel 718

Stamping Capability: High thermal strength and severe strain-hardening capability processed using ultra-hard carbide dies.

Typical Applications: Turbine engine heat shields, exhaust system seals, downhole oil and gas sensors, and aerospace exhaust brackets.
Hastelloy Part Stamping
Hastelloy nickel-molybdenum alloys offer unmatched resistance to severe chemical attack, pitting, and stress-corrosion cracking. Precision stamping creates durable fluid-handling and sensor hardware for hostile chemical processing environments.

Primary Alloy Grades: Hastelloy C-22, Hastelloy C-276, Hastelloy B-3

Stamping Capability: Exceptional corrosion resistance in severe acid and chloride environments with post-stamping dimensional stability.

Typical Applications: Chemical diaphragm valves, solar cell production hardware, pollution control equipment, and marine sensor housings.
Platinum & Precious Metal Part Stamping
Platinum and precious metal alloys deliver maximum electrical conductivity, extreme catalytic activity, and absolute oxidation resistance. Micro-stamping techniques stamp thin foils with zero material waste for critical bio-medical and high-reliability electronic applications.

Primary Alloy Grades: Pure Platinum (Pt99.9), Gold Clad, Silver Alloy Strip

Stamping Capability: Extreme ductility formed into high-precision micro-features down to 0.02mm thickness with complete scrap recovery.

Typical Applications: Medical pacemaker contacts, oxygen sensor electrodes, laboratory catalytic grids, and aerospace micro-switches.

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MANUFACTURING CAPABILITIES

From initial DFM co-engineering to continuous reel-to-reel plating and turnkey delivery, we consolidate complete precision manufacturing under one roof. By combining high-speed progressive die presses with automated in-die secondary operations and strict IATF 16949:2016 quality control, our integrated platform delivers complex, high-reliability metal components with tight tolerances down to ±0.025mm. Explore our advanced capabilities engineered to eliminate supply chain complexity and guarantee zero-defect production.

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Exceptional stamping performance begins at the conceptual stage. Our dedicated in-house toolroom engineers and maintains ultra-precise progressive dies designed for multi-million cycle durability. By engaging in collaborative Design for Manufacturability early in the product lifecycle, we optimize strip layouts, reduce material waste, and accelerate prototype validation for complex electrical and automotive components.

Collaborative DFM & Prototyping: Co-engineering custom strip layouts and conducting functional validations to eliminate manufacturing bottlenecks before full production die construction.

Micro-Precision Die Construction: Utilizing advanced wire EDM and CNC machining to build progressive tools capable of holding tight tolerances down to ±0.025mm.

Lifetime Tooling Maintenance: In-house sharpening, preventative maintenance, and continuous die optimization guarantee uninterrupted high-volume output and long-term structural integrity.

We operate a state-of-the-art fleet of high-speed servo and mechanical presses optimized for micro-precision components. By integrating complex secondary operations directly into the continuous stamping cycle, we drastically shorten lead times, slash labor costs, and prevent part-handling damage during the mass production of delicate precision terminals and interconnects.

High-Speed Press Fleet: Advanced stamping automation featuring variable stroke controls reaching up to 1200 SPM for thin-gauge non-ferrous and high-strength alloys.

In-Die Secondary Operations: Automated high-speed thread tapping, hardware insertion, countersinking, and fine-pitch tooth forming executed seamlessly within the progressive die.

Advanced Interconnect Processing: Precision forming of compliant pins, tuning fork contacts, and multi-component bi-metal joining directly off the continuous production strip.

Achieving optimal electrical conductivity, dielectric insulation, and corrosion resistance requires specialized pre- and post-stamping treatments. We offer a comprehensive suite of industrial surface finishing capabilities, delivering assembly-ready components directly to your facility. This turnkey approach eliminates the need to manage multiple tier-two suppliers for plating, coating, or thermal treatment.

Selective Precious Metal Plating: Reel-to-reel continuous and spot plating of gold, silver, palladium, and nickel tailored specifically for critical contact zones and cost optimization.

Protective Surface Coatings: Extensive dielectric and anti-abrasion applications including epoxy powder, nylon, polyurethane, and vinyl plastisol liquid coatings.

Post-Stamping Thermal Treatment: Controlled atmosphere heat treating, stress relieving, and specialized deburring to enhance the mechanical properties of shielding components.

Uncompromising precision is maintained through continuous, data-driven process monitoring. Operating under strict IATF 16949:2016 and ISO 9001 standards, our dedicated quality lab and shop-floor inspection teams utilize advanced metrology to guarantee zero-defect reliability. Real-time feedback loops track equipment effectiveness and ensure every component meets exact engineering specifications.

Advanced Metrology Lab: Automated Zeiss CMMs and OGP smart scopes performing rigorous capability studies and maintaining sustained dimensional accuracy across variable batches.

In-Line Sensor Tracking: Real-time in-die tonnage monitors and high-speed camera vision systems inspecting critical geometric dimensions on <strong>100%</strong> of stamping strokes.

Traceability & Compliance: Full lifecycle material lot tracking, raw material certifications, and comprehensive First Article Inspection (FAI) reports for stringent supply chains.

We provide comprehensive end-to-end manufacturing solutions that streamline your vendor base and reduce administrative overhead. From raw material procurement to tactical scheduling and customized automated packaging, our fully integrated management system ensures your precision stamped assemblies are delivered on budget and strictly on schedule, enabling lean manufacturing at your destination facility.

Supply Base Consolidation: Complete oversight of material acquisition, specialized pre-processing, and multi-component metal stamping production under one roof.

Custom Automated Packaging: Engineering specialized reeled, bandolier carrier, and custom tray packaging optimized for robotic pick-and-place assembly lines.

JIT Delivery & Logistics: Tactical production scheduling, warehousing, and real-time inventory tracking to support Just-In-Time delivery requirements and global supply chain demands.

PRODUCT APPLICATIONS

Discover how we translate precision engineering into industry-specific success. From renewable energy to semiconductor processing, our components are tailored to meet rigorous sector standards — backed by documented case studies.

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MANUFACTURING CAPABILITIES
Metal Stamping & Die Tooling
Engineered for high-volume reliability and critical automotive tolerances. Leveraging our ultra-precision tooling backbone—powered by simultaneous CNC, Wire EDM, and PG grinding—we build elite high-speed progressive dies and precision compound tooling to guarantee strict ±0.01mm accuracy. Our in-house tool room designs and builds custom progressive die tooling optimized for high-volume assembly production, ensuring long die life and tight tolerances. From heavy-gauge structural brackets to intricate electrical terminals & contacts, we provide a true end-to-end stamping ecosystem. Our unique integrated manufacturing advantage seamlessly bridges pure metal stamping with advanced insert molding operations under one roof, delivering a unified, single-source solution from raw alloy selection to final surface treatment.

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MANUFACTURING CAPABILITIES
Precision Metal Stamped Parts & Assemblies
Engineered for critical conductivity and uncompromising structural integrity. As an IATF 16949 certified manufacturer, we specialize in high-volume custom precision metal stamping parts that demand strict tolerances. Powered by state-of-the-art 35T and 50T precision presses and a sub-micron in-house tooling ecosystem, we expertly process high-performance copper alloys, stainless steel, and specialty metals. Our capabilities span a comprehensive portfolio, including micro-precision electrical terminals, lead frames, robust stamped metal brackets, and EMI/RFI shields. Moving beyond standard stamping parts manufacturers, we combine these stamped metal components with seamless in-house insert molding integration, delivering true one-stop, zero-defect assemblies for your most complex engineering challenges.

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TECHNICAL SUPPORT

Access expert technical guidance to optimize your component designs and resolve manufacturing challenges. Our engineering resources cover critical material selection, tolerance control, and failure prevention to ensure reliable performance in your specific application.

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Before Plating Batch: Stamped Electrical Terminals Finish Audit Checklist

A supplier who plates your terminals but skips the JESD201 post-plating anneal will pass the incoming dimensional check. You discover tin whiskers only after field returns arrive. This checklist audits plating specification, pre-treatment protocols, and post-plating verification. Go through every item.

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Before PPAP Submission: Stamped Electrical Terminals Compliance Audit Checklist

A PPAP package submitted with a compliance letter but without the Cpk capability study will pass the document checklist and fail the customer SQE review. This checklist audits dimensional capability data, material cert traceability, and testing standards documentation before the submission package leaves your supplier. Go through every document.

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Before Die Design: Stamped Electrical Terminals DFM Readiness Checklist

A terminal drawing that passes CAD review but lacks springback compensation data will drift out of tolerance by stroke 50,000. Your supplier catches it only at first-article rejection. This checklist audits flat blank layout, bend radii, and material grain alignment before die steel is cut. Go through every item.

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Before Tooling Cut: Stamped Electrical Terminals Supplier Audit Checklist

A missed JESD201 anneal on your terminal lot triggers PPAP rejection, and you catch it only at the compliance audit. This checklist verifies DFM sign-off, material certs, and compliance docs before tooling cut. Go through the full audit.

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Production-Scale Consistency: Appliances Stamped Electrical Terminals Engineering Guide

A washing machine control board terminal passing factory testing fails after 2,000 cycles when the crimp joint relaxes. In this guide, you will learn cost-optimized material selection and UL 60335 compliance. Read the full guide.

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USCAR-Validated: Automotive Stamped Electrical Terminals Engineering Guide

An ECU stamped terminal passing testing at 25°C fails after 1,000 thermal shock cycles from -40°C to +125°C. In this guide, you will learn USCAR-2 contact stability and IATF 16949 PPAP. Read the full guide.

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Engineered Metal Component Solutions

Stamped Busbars

Kravzik manufactures custom stamped & folded busbars from pure copper and aluminum alloys. IATF 16949 certified precision within ±0.02mm tolerances. View more!

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Stamped Brackets

High-volume custom metal brackets stamping. Strict ±0.05mm stamped precision with 500T+ capacity. IATF 16949 certified with zero-defect consistency. Visit more!

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Stamped Electrical Terminals

Kravzik manufactures custom stamped electrical terminals from high-conductivity copper and bronze alloys. IATF 16949 certified & ±0.01mm precision. View More!

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EMI RFI Shield

Precision stamped metal shielding & board-level EMI/RFI shields. Engineered to ±0.01mm coplanarity to eliminate SMT assembly defects. IATF 16949 certified.

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View Metal Parts Catalog Review Stamping Capabilities

High-Performance Metal Alloys & Stamping Materials

Materials Used for Precision Metal Stamping

Zero-Defect Quality Control for Precision Stamping Materials

Comprehensive Stamping Materials & Specialized Metal Alloys

Copper Part Stamping

Beryllium Copper Part Stamping

Phosphor Bronze Part Stamping

Brass Part Stamping

Stainless Steel Part Stamping

Aluminum Part Stamping

Carbon Steel Part Stamping

Galvanized Steel Part Stamping

Steel & High-Strength Steel Part Stamping

Titanium Part Stamping

Inconel Part Stamping

Hastelloy Part Stamping

Platinum & Precious Metal Part Stamping

Integrated Custom Metal Stamping & Engineering Capabilities

In-House Precision Toolroom & DFM Engineering

High-Speed Press Operations & In-Die Automation

Industrial Surface Finishing, Plating & Coating

Metrology Quality Control & In-Line Vision

Turnkey Supply Chain & Assembly Management

Industries Served

EV Metal Stampings

Plastic-Metal Stampings

Solar

Logistics

Semiconductors

Medical

Consumer Electronics

Aerospace

Energy

Defense

Metal Stamping & Die Tooling

Precision Metal Stamped Parts & Assemblies

Engineering Solutions & Design Insights

Engineered Metal Component Solutions

Stamped Busbars

Stamped Brackets

Stamped Electrical Terminals

EMI RFI Shield

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