We don’t just quote—we partner with you. Our engineering team proactively optimizes your design, eliminates hidden risks, and adds real value before production even begins.
High-Performance Energy and Power Precision Manufacturing
We deliver rugged plastic and metal components engineered for the extreme thermal cycling and high-voltage demands of solar, wind, and grid infrastructure. Our IATF 16949-grade quality systems resolve critical insulation and material degradation challenges to ensure 25-year operational stability in outdoor environments. From mounting systems to energy storage housings, we integrate precision stamping and molding to maximize system reliability.
Insulation Mastery: High-dielectric plastics for critical electrical safety.
Weather Resistance: UV-stable materials for outdoor renewable systems.
Structural Integrity: Heavy-duty stamping for solar mounting assemblies.
Grid Reliability: Precision-engineered housings for power distribution systems.
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VISUAL EXCELLENCE
Energy & Power Integrated Manufacturing Solutions
Scalable manufacturing of high-voltage components and renewable energy infrastructure through precision metal stamping and technical injection molding.
CONTROL ROOM SYSTEMS
Interior Components
Precision-engineered components for indoor power distribution units and control room infrastructure ensuring high dielectric performance and thermal stability. These parts are optimized for compact electrical assemblies requiring rigorous insulation standards.
Key Parts
Terminal block headers, busbar supports, DIN rail mounts, circuit breaker toggles, relay bases, switchgear levers, cable management ducts, indicator lens covers, panel meter bezels, fuse holders, grounding clamps, internal isolation shields
MaterialsPA66+GF30, PC (UL94-V0), Copper C1100
RequirementsHigh dielectric strength, flame retardancy
OUTDOOR GRID INFRASTRUCTURE
Exterior Parts
Heavy-duty exterior components built to withstand extreme weather, UV exposure, and mechanical stress in power grid and renewable energy installations. Engineering focus is placed on long-term material stability and ingress protection in harsh outdoor environments.
Key Parts
Insulator housings, mast clamps, cable entry glands, weather-proof gaskets, pole-top mounting brackets, solar panel frames, wind turbine nacelle vents, transformer cooling fins, disconnect switch handles, surge arrester caps, junction box lids, grounding rods
MaterialsAluminum 6061, Stainless Steel 304, UV-Stabilized ASA
RequirementsC5-M corrosion resistance, UV stability
LOAD-BEARING ARCHITECTURE
Structural Components
High-strength metal stamped and forged components designed for the load-bearing requirements of solar arrays, wind towers, and battery storage racking. These elements provide the fundamental mechanical stability required for large-scale energy harvesting systems.
Key Parts
Solar mounting rails, mid-clamps, end-clamps, roof hooks, ground screws, battery rack uprights, inverter mounting plates, vibration dampers, cross-bracing struts, torque tubes, pivot pins, structural gussets
MaterialsGalvanized Steel, Aluminum 6063-T5, HSLA Steel
RequirementsHigh load capacity, fatigue resistance
POWER ELECTRONICS ENCLOSURES
Electrical Housings
Complex enclosures protecting sensitive power electronics from environmental ingress while providing necessary thermal management and electromagnetic shielding. These housings ensure the operational integrity of inverters, converters, and energy storage systems.
Key Parts
Inverter chassis, DC combiner boxes, battery module casings, EV charger pedestals, transformer housings, smart meter covers, capacitor cans, heat sink assemblies, EMI shields, busbar enclosures, power supply frames, cooling fan shrouds
MaterialsDie-cast Aluminum, PC+ABS (Flame Retardant), Silicon Gaskets
RequirementsEMI shielding, thermal management
INTERCONNECT SOLUTIONS
Functional Sub-Assemblies
Multi-material assemblies integrating metal conductors and plastic insulation for reliable high-current transmission and mechanical switching functions. These sub-assemblies are critical for the safe and efficient operation of connector systems and switchgear.
Key Parts
High-voltage connectors, busbar assemblies, multi-pin plug inserts, contactor armatures, solenoid plungers, switchgear mechanisms, charging gun handles, terminal lug assemblies, spring-loaded contacts, interlocking cam systems, strain relief boots, fused disconnect modules
MaterialsSilver-plated Copper, PBT (Glass Filled), Liquid Silicone Rubber (LSR)
RequirementsLow contact resistance, high current capacity
Don’t see your specific component here? From complex interior trims to rugged structural parts, we provide custom mold development and production for any automotive geometry. Send us your CAD files for a professional DFM review and a production-ready quote.
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Production-Ready Components
Integrated Manufacturing for Energy & Power Systems
Leverage our expertise in high-dielectric thermoplastics and structural metal processing to build reliable infrastructure for renewable energy and power distribution. We provide scalable production for components requiring extreme weather resistance and high-voltage stability.
Technical Injection Molding for Electrical Insulation
Engineered plastic solutions for high-voltage housings, sensor enclosures, and insulating structural parts, ensuring dielectric strength and flame retardancy in power grid applications.
High-dielectric
Flame-retardant
Weather-resistant
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Precision Metal Stamping for Power Infrastructure
Structural stamping and progressive die solutions for solar mounting assemblies, busbars, and distribution cabinets, optimized for mechanical load and corrosion resistance.
Busbars
Corrosion-resistant
Progressive die
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ADVANCED RESIN MATRIX
Material Matrix for Renewable Energy & Grid Infrastructure
We utilize specialized engineering resins and high-conductivity alloys optimized for long-term stability in high-voltage environments and extreme outdoor exposure. Our material selection process prioritizes dielectric integrity, mechanical endurance, and rigorous environmental protection.
Electrical Insulation Materials
High-dielectric polymers engineered to prevent electrical leakage and arcing in high-density power distribution assemblies. These materials provide critical isolation for sensitive electronic components while maintaining dimensional stability under thermal load.
Key Materials
PA66 GF30, PBT, Polyphenylene Sulfide (PPS), Liquid Crystal Polymer (LCP), Epoxy Resins
Weather & UV-Resistant Materials
Outdoor-grade resins and surface-treated alloys formulated to resist photo-degradation and thermal cycling in solar and wind installations. These materials ensure long-term structural integrity by maintaining physical properties under constant UV radiation and moisture ingress.
Key Materials
UV-Stabilized ASA, Polycarbonate (PC), PVDF-Coated Steel, Acrylic (PMMA), Weatherable ABS
Corrosion-Resistant Structural Materials
Robust alloys and treated steels designed to withstand saline and industrial atmospheres without compromising mechanical load capacity. These materials are essential for ensuring the 25-year service life of solar mounting systems and outdoor switchgear enclosures.
Key Materials
Aluminum 6061/6063-T5, Stainless Steel 304/316L, Hot-Dip Galvanized Steel, Zinc-Aluminum-Magnesium (ZAM) Alloy
Flame-Retardant & Thermal Management Materials
Specialized composites engineered for high thermal dissipation and strict adherence to UL94 V-0 flammability standards in energy storage systems. These materials mitigate thermal runaway risks while optimizing heat transfer for high-load power electronics.
Key Materials
UL94 V-0 Flame-Retardant PC, FR-PA66, Thermally Conductive Plastics, Copper C1100, Aluminum 1100/3003
Require a specialized polymer blend not listed above? Kravzik processes a vast spectrum of engineering-grade resins, advanced composites, and custom color-matched compounds to meet exact OEM specifications. Consult with our material experts to identify the optimal resin for your specific application, or explore our complete database.
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Why Choose Us
Why Industry Leaders Choose Kravzik?
Delivering uncompromising precision, accelerated speed-to-market, and fully integrated manufacturing solutions for the most demanding technical applications.
Accelerated NPI & Rapid Turnaround
We compress your development cycles. By integrating agile manufacturing processes with advanced in-house capabilities, we deliver functional, test-ready components in days—helping you hit tight launch deadlines without sacrificing quality.
Production-Grade Precision & QA
Quality is non-negotiable for medical, aviation, and advanced robotics applications. We achieve strict dimensional tolerances backed by comprehensive in-house metrology, including CMM vision systems, complete FAI reporting, and ISO-compliant workflows.
Proactive DFM & Cost Optimization
We don’t just execute prints; we optimize them. Our engineering team provides rigorous Design for Manufacturability (DFM) reviews upfront. By identifying potential defects early, we significantly reduce tooling risks and overall unit costs.
Seamless Scalability & IP Protection
Grow your volume seamlessly without switching suppliers. We transition your projects from low-volume prototypes to high-yield mass production under one roof. All proprietary CAD designs are strictly protected under legally binding NDAs.
SERVICES LIBRARY
Explore Other Industrial Manufacturing Services Available
Consumer Electronics
Consumer electronics demand mass production with strict surface consistency. Integrated tooling ensures reliable product scalability for high-volume manufacturing.
Automotive
Component weight dropped by 35%. We replaced heavy welded steel assemblies with precision single-piece aluminum stamping.
Medical
Repeated steam sterilization destroyed legacy surgical grips. Our PPSU and silicone overmolding survived over 500 autoclave cycles flawlessly.
Construction
Modern construction requires durable components resisting fire and environmental corrosion. We integrate metal stamping and injection molding for high-volume consistent assembly.
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TECHNICAL REFERENCE
Frequently Asked Questions
Answers to common questions regarding precision, tooling, materials, and our integrated molding capabilities.
Yes, all manufacturing processes follow IATF 16949 standards to ensure zero-defect quality and full traceability for critical grid and renewable energy systems.
We utilize glass-filled PA66, PBT, and PPS resins specifically selected for their superior dielectric properties, thermal stability, and long-term resistance to electrical arcing.
We utilize UV-stabilized resins and corrosion-resistant alloys like ZAM or stainless steel, validated through rigorous accelerated weathering and salt spray testing protocols.
Yes, our integrated manufacturing capability combines precision metal stamping and insert molding to deliver fully integrated, multi-material assemblies ready for immediate system installation.
Absolutely. We process a wide range of flame-retardant thermoplastics that strictly adhere to UL94 V-0 and UL9540A safety requirements for global energy storage systems.
Our progressive die stamping lines consistently maintain tolerances within ±0.02mm, ensuring perfect alignment and low contact resistance for high-current power distribution components.
Our engineering team provides comprehensive DFM audits to optimize part geometry and material selection, effectively reducing production costs and mitigating mechanical failure risks.
We operate high-tonnage stamping presses and automated injection units designed to handle high-volume monthly demands for regional and international utility-scale infrastructure deployments.
Still have questions?
Our engineering team loves solving complex problems. Chat with us or send your drawing for a review.
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