Aerospace Metal Stamping and Aircraft Component Solutions

We utilize advanced FEA simulation during design and servo-driven presses in production. By controlling the dwell time at the bottom of the stroke and applying specialized TD coatings, we manage Titanium’s unpredictable springback within ±0.5°, ensuring strict adherence to your print.

Yes. For flight-critical avionics contacts and EMI shields, we deploy in-die smart protection systems and 100% Automated Optical Inspection (AOI). Our vision systems automatically reject any part deviating by a single micron, maintaining a proven 0 PPM quality record.

Absolutely. Our heavy-duty 800-ton servo presses are purpose-built to form solid and laminated copper busbars up to 6mm thick. We ensure maximum conductivity and structural integrity without cracking, specifically engineered to manage high-voltage electric propulsion thermal loads.

Sourcing stamped metal terminals and plastic housings separately invites tolerance stack-up and logistics delays. Our vertically integrated reel-to-reel insert molding combines in-house precision stamping with high-performance plastics, delivering perfect mating, single-source accountability, and up to a 4-week reduction in lead times.

We maintain a digital thread of traceability from raw material to final release. Every shipment includes a comprehensive Certificate of Conformance (COC), AS9102 First Article Inspection reports, and Material Test Reports (MTRs) directly traceable to the original mill heat number.

Our in-house tool room allows us to accelerate standard progressive dies to just 6-8 weeks. For urgent program needs, we offer soft tooling options capable of producing functional, flight-ready metal samples in as little as 2-3 weeks for initial FAI testing.

Yes, we provide a complete dock-to-stock solution. We stamp Beryllium Copper (Alloy 172) in its ductile state and perform in-house age hardening to achieve maximum spring memory and fatigue strength. We also manage precious metal plating through NADCAP-accredited partners.

For production runs exceeding 5,000 units, precision metal stamping significantly outperforms CNC machining in cost efficiency. Utilizing our high-speed progressive dies, we can reduce per-unit costs by up to 70% while maintaining the stringent ±0.01mm tolerances required for critical aerospace applications.